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PolskaPre-Assembled Disc Spring Stacks
SPIROL offers customised Disc Stacks to meet your specific needs, including various packaging options, part marking choices, and tailored shipping solutions.
SPIROL supplies Disc Springs pre-stacked in custom configurations (lubricated or unlubricated) packaged in shrink-wrap with a perforated tab for easy installation. These Pre-Assembled Disc Spring Stacks are delivered intact, saving time, mistake-proofing the assembly process, and eliminating the mess associated with lubricating the stack.
Application Engineering Support: SPIROL Engineering will assist in determining the optimum Disc Stack configuration to meet your specific application requirements. To engage SPIROL's technical team, simply Request Engineering Support or Contact Us at our closest global location.
Have an existing Disc Spring Stack Application? If you have an existing Disc Spring Stack that you would like quoted, please Request a Quote. We are here to help!
Pre-Assembled Disc Spring Stack Benefits
Time-Saving Accuracy and Consistency:
Precise stack configuration is guaranteed, eliminating the risk of improper configuration and wasted time resulting from costly rework.
Construction Time is Eliminated:
Each stack is constructed to precise specifications, eliminating the time required to handle, arrange, and align individual Disc Springs.
Consistent Precision Lubrication:
If lubrication is required, precision and uniform application are essential to the performance of a Disc Spring Stack. Pre-lubricated Disc Spring Stacks are supplied ready for immediate installation, helping reduce assembly time and the need for on-site greasing.
Fully Customisable Stack Design & Packaging:
Pre-Assembled Disc Spring Stacks are configured and packaged to your unique application requirements. Customisations include: Disc Spring material, overall stack height, and more. Optimise your packaging to simplify handling, installation, and storage during production.
Simple Drop-In Installation Reduces Assembly Costs
Each Disc Spring Stack arrives ready to install. This ensures streamlined, predictable, and repeatable results in the final assembly.
SPIROL’s Application Engineers will help you from start to finish!
Save Time, Money, and Ensure Quality
One of the most demanding and complicated components to construct in a production environment is the Disc Spring Stack. When manufacturers use Pre-Assembled Disc Spring Stacks rather than purchasing single Disc Springs and stacking them in-house, they are easily able to save time and money while ensuring the quality of their final assembly. Read the full White Paper: How Pre-Assembled Disc Spring Stacks Help Manufacturers Save Time, Money, and Ensure Quality
Pre-Assembled Disc Spring Stacks Arrive Ready for Drop-In Assembly
Delivered fully assembled to streamline installation and reduce assembly time.
Customised Packaging: Tailored packaging solutions developed in collaboration with you to ensure secure transport and ease of handling.
Part Marking Options:
- Directional indicators to ensure correct orientation during installation.
- Visual cues on the Disc Spring Stack for clear, at-a-glance confirmation of proper configuration within the assembly.
Pre-Checked Quality Assurance: Every Disc Stack undergoes a quality check to verify correct orientation and custom part-marketing & packaging requirements before shipping.
Fully Customisable Packaging and Part Marking
Custom options include:
- Various packaging types
- Lubrication choices
- Part markings
- The flexibility to accommodate special requirements
Specifications
SPIROL manufactures Pre-Assembled Disc Spring Stacks using Disc Springs produced to DIN 16983 standards. These range in size from miniature 8mm outer diameters—ideal for compact or precision mechanisms—to large 200mm diameters, comparable in size to standard industrial flanges or pressure gauge housings.
Between these extremes, we offer a full range of sizes suitable for applications from precision instruments and automotive components to heavy-duty industrial equipment.
Disc Spring Product Listing
Pre-Assembled Disc Spring Stacks
For existing applications, please Request a Quote and provide SPIROL with the drawing of your custom Disc Spring Stack assembly along with your quantity, delivery and any other requirements, and one of our team members will respond quickly to you. If you would like assistance in determining the most appropriate Disc Spring Stack for your application, please Request Engineering Support. We are here to help!
Additional Disc Spring Options
Need Help?
SPIROL’s Application Engineers will assist you in the design and selection of the most cost effective Disc Spring Stack to fit in your space constraints while meeting your specific force and deflection requirements. Our experienced team can often configure a stack of smaller, less costly Disc Springs to get the same performance as larger, more expensive Discs. Our Engineers will also assist in developing special Disc Spring Stacks to meet the requirements of unique applications. This includes special dimensions, materials, finishes, shapes, shot peening, presetting and stacking.
Application Success Stories
Disc Spring Stack in Crane Overload Safety Switch
Customer Challenge:
A manufacturer approached SPIROL for assistance on designing a stack of Disc Springs that would reliably activate an overload mechanism for a warehouse crane. The designer had a specific range for the crane to function, and the Disc Springs were to activate the overload mechanism preventing the use of the crane at loads over 2700kg (26.48kN). The manufacturer’s design parameters limited the maximum Disc Spring diameter to 94mm and a stack height of 150mm.
SPIROL solution:
- SPIROL’s Application Engineering Team determined that (20) alloy steel (51CrV4) Disc Springs (DSC 90 x 46 x 5mm WR) stacked in series would provide the nominal force/deflection requirements within the physical constraints of the design.
- Disc Springs stacked in series perform such that deflection is a single Disc multiplied by the number of Discs and the force is the same as a single Disc.
- To ensure the Disc Spring Stack would perform as desired at the minimum and maximum material conditions, SPIROL Engineering’s evaluation included calculating the performance of the Disc Spring Stack at the extreme limits of the tolerance range.
- In the end, the recommended Disc Spring Stack met all performance requirements within the physical constraints of the design.
Disc Spring Stack in Mechanical Clutch in Heavy Duty Right Angle Drill
Customer Challenge:
The lead engineer at a prominent hand and power tool company contacted SPIROL for help determining the best Disc Spring design for a new lightweight, compact, and portable Heavy Duty Right Angle Drill.
SPIROL solution:
- SPIROL Engineering designed two special Disc Springs stacked in series to meet the specific force and deflection requirements.
- Disc Springs offer a higher load capacity in less space as compared to conventional coil springs which enables the designer to make the tool more compact.
- Unlike Belleville Washers that are mostly used in static applications, Disc Springs provide unparalleled predictability, reliability and fatigue life in highly dynamic applications.
- By partnering with SPIROL and incorporating our recommendation, the customer minimised costly development time and confidently launched their new high quality drill to the market.
Disc Spring Stack in Turret Punch Press Assembly
Customer Challenge:
Traditional turret punch press tool designs utilise coil springs (die springs) to facilitate the stripping mechanism of a die. In a traditional press, the option of material type and material thickness is limited by the coil springs inability to produce a high force in a short linear distance. When this performance is necessary, coil springs will have a negative effect on the quality of the formed product and efficiency of the manufacturing process.
SPIROL solution:
- When stacked in series, SPIROL Disc Springs are capable of providing a greater, more consistent stripping force than coil springs and require less space.
- A coil spring must be seven times larger than the Disc Spring Stack to achieve the same spring rate
- Disc Spring Stacks have become an instrumental component in the advancement of turret punch press tooling - especially when needing to form thick materials, large extrusions and more complex designs.
Local Design, Global Supply.
SPIROL has Application Engineers throughout the world to assist you in your designs, supported by state-of-the-art manufacturing centers and worldwide stocking facilities to simplify the logistics of delivering your product.
Have a manufacturing issue you can't solve? Our engineering experts love a challenge. Recommending efficient solutions for your application requirements is what we do best. Give us a call or fill out the form below to connect with us!
+60 77 063 960